Machinery Support
High-Pressure Pump Replacement
Problem: A high-pressure pump assembly on waterjet equipment required replacement, with control-system changes needed to integrate the replacement pump and return the machine to production.
Work: The replacement pump assembly was valued at approximately $90,000. CNCR led the replacement project, completed the PLC, NC and EtherCAT configuration changes, coordinated the required wiring integration, and commissioned the replacement pump.
Outcome: Production resumed the day after the replacement pump arrived and commissioning was completed.
Failure Investigations
Independent Machinery Investigation
Problem: Failed industrial machinery required independent inspection to support repairability, replacement and settlement decisions.
Work: CNCR inspected, disassembled and technically assessed the failed machinery.
Outcome: Technical findings were documented to support commercial stakeholders’ decisions.
Reliability Engineering
CNC Condition Assessment
Problem: CNC machinery condition and maintenance risk required structured assessment to support maintenance planning.
Work: CNCR completed a structured inspection of the CNC machinery, control systems, auxiliary equipment and maintenance condition.
Outcome: Prioritised recommendations were provided for maintenance planning.